Understand the main technical parameters of high-power graphite electrodes.
High-power graphite electrodes are important smelting equipment in the metallurgical industry, and they play a vital role in electric arc furnaces. When purchasing and using high-power graphite electrodes, it is very important to understand the main technical parameters. Below we will introduce the main technical parameters of high-power graphite electrodes and their importance in detail.
Technical Specifaication:
Item | Unit | RP | HP | UHP | ||||
250-400 | 450-800 | 300-400 | 450-700 | 300-400 | 450-700 | |||
Electric Resistivity | Electrode | μΩ.m | 7.5-8.6 | 7.5-8.8 | 5.5-6.8 | 5.5-7.0 | 4.6-6.0 | 4.8-6.2 |
Nipple | 4.5-5.5 | 4.0-5.0 | 3.5-4.5 | |||||
Bending Strength | Electrode | Mpa | ≥8.0 | ≥11.0 | ≥11.0 | |||
Nipple | ≥15.0 | ≥16.0 | ≥18.0 | |||||
Elastic Modulus | Electrode | Gpa | ≤9.0 | ≤11.0 | ≤13.0 | |||
Nipple | ≤13.0 | ≤14.0 | ≤15.0 | |||||
Bulk Density | Electrode | g/cm3 | 1.55-1.65 | 1.63-1.73 | 1.65-1.75 | |||
Nipple | 1.70-1.75 | 1.73-1.80 | 1.75-1.82 | |||||
Ash | Electrode | % | ≤0.3 | |||||
Nipple | ||||||||
CTE(100-600)ºC | Electrode | 10-6/ºC | 2.00-2.50 | 1.80-2.00 | 1.30-1.50 | |||
Nipple | 1.50-1.80 | 1.50-1.80 | 1.20-1.40 |
1. Electrode diameter: Electrode diameter is one of the important parameters of high-power graphite electrodes. The size of the diameter directly affects the electrical conductivity and thermal conductivity of the electrode. Generally speaking, the larger the diameter, the stronger the electrical conductivity and thermal conductivity, which is suitable for high-power furnace operation. Therefore, when choosing a graphite electrode, choose a suitable diameter according to the required power size.
2. Electrode length: Electrode length is another important parameter. The selection of electrode length needs to take into account the size of the furnace and the process requirements. Under a certain power, the longer the electrode length, the stronger its conductivity and heat dissipation ability, which is suitable for high-power furnace operation. At the same time, the selection of electrode length will also affect production efficiency and the service life of the electrode.
3. Electrode density: Electrode density is an important parameter that affects the conductivity and thermal conductivity of the electrode. Generally, the higher the density of the graphite electrode, the stronger the conductivity and heat dissipation performance. Therefore, when selecting graphite electrodes, pay attention to its density level to ensure the stability and efficiency of furnace operation.
4. Electrode flexural strength and compressive strength: These two parameters are key indicators for measuring the strength and durability of graphite electrodes. In high-power furnace operation, the electrode needs to withstand greater thermal and mechanical stresses, so it is very important to have good flexural strength and compressive strength. Only with sufficient strength can the electrode ensure long-term stable operation.
5. Electrode thermal conductivity: Thermal conductivity refers to the thermal conductivity of the material under a unit temperature difference. For high-power graphite electrodes, the size of the thermal conductivity directly determines its ability to dissipate heat quickly. Graphite electrodes with high thermal conductivity can quickly dissipate the generated heat and effectively protect the electrodes from high temperature damage.
6. Wear resistance of electrodes: During furnace operation, the electrodes may be damaged due to friction and wear with the smelting materials. Therefore, the wear resistance of graphite electrodes is also an important technical parameter. When selecting electrodes, the hardness and wear resistance of the materials should be considered to extend the service life of the electrodes.
In general, the main technical parameters of high-power graphite electrodes include electrode diameter, electrode length, electrode density, electrode flexural strength and compressive strength, thermal conductivity and wear resistance. Understanding these parameters is crucial for the purchase and use of high-power graphite electrodes, which can help users choose suitable electrodes according to specific needs and ensure the stability and efficiency of furnace operation. At the same time, it can also extend the service life of the electrodes to the greatest extent, reduce production costs and improve product quality.
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