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Ferromolybdenum is an alloy of iron and molybdenum, which is used as an additive in the production of steel to improve its strength and corrosion resistance. Here's a brief overview of the process for producing ferromolybdenum:
Roasting: The raw materials for ferromolybdenum production are molybdenum oxide (MoO3) and iron oxide (Fe2O3). These materials are mixed together and roasted in a furnace at a high temperature (around 1,200°C) to convert the molybdenum oxide to molybdenum dioxide (MoO2).
Reduction: The roasted mixture is then transferred to an electric furnace, where it is mixed with iron and heated to a high temperature (around 1,600°C) in the presence of a reducing agent, such as aluminum or silicon. The reducing agent reacts with the molybdenum dioxide to form molybdenum metal, which then alloys with the iron to form ferromolybdenum.
Refining: The resulting ferromolybdenum is then refined to remove impurities and adjust the molybdenum content to the desired level. This is typically done by adding a slag-forming material, such as lime or silica, to the molten alloy and then skimming off the impurities that rise to the surface.
Casting: Once the desired composition and purity are achieved, the molten ferromolybdenum is cast into ingots or other shapes for shipment and further processing.