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1. Steelmaking production process innovation
The traditional steelmaking production process mainly adopts blast furnace method or converter method. Although this process can produce high quality ferromanganese alloy, but there are problems such as high energy consumption and environmental pollution. In recent years, some new steelmaking production processes are gradually emerging, such as medium frequency induction furnace, electric arc furnace and so on. These processes can not only reduce energy consumption, but also reduce environmental pollution, improve production efficiency and product quality.
2. Wet smelting process innovation
The traditional wet smelting process mainly adopts electrolysis method or manganese ore thermal reduction method. These processes have problems such as high energy consumption and low output. In recent years, some new wet smelting processes are gradually applied to the production of manganese ferroalloys, such as wet electrowinning method, sintering reduction method and so on. These processes can increase the output, reduce energy consumption, and are applicable to low-grade manganese ore resources.
3.Innovation of purification process
The main components of manganese ferroalloy are manganese and iron, and the traditional purification process mainly adopts gravity separation, magnetic separation and other methods. Although these methods can improve the purity of manganese ferroalloy, the effect is limited. In recent years, some new purification processes are gradually emerging, such as flotation, ion exchange and so on. These processes can better improve the purity of manganese ferroalloys and meet the requirements of different industries for alloy purity.